Daviteq Sensing Technologies

Daviteq Optical Sensing Technologies

Daviteq Optical Sensing Technologies

Daviteq LPC Lidar People Counter - Measurement Principle

1. Overview

Daviteq Lidar People Counter is a sensor with static lidar sensor with advanced and ultra-low-power MCU to perform the counting algorithm.

To detect a person passing thru the gate, it uses lidar to measure the distance from the sensor to the object. As the changes in distance, it will understand a person passing thru the gate. Moreover, it can distinguish the direction of movement.

Precise counting with ultra-low-power to save energy is a big challenge with Lidar technology. Therefore, Daviteq engineers had a smart decision to put the PIR sensor so that the sensor can wake up to count when there is human reach the sensor, in the Field of view (FOV) of the PIR Sensor. When there is no moving human body in the FOV of the PIR sensor, the sensor will go to sleep mode for energy saving. When it detects the moving human body, it will wake up immediately to count people, the delay time of wake up is about 20ms.

When there is no moving human body, it will fall back to sleep mode within 20ms.

2. Detail measurement principle

Counting people with this Lidar sensor consists of using the multiple zones of the sensor receiving area, and configuring it with two distinct fields of view (FoV), to alternatively get a ranging distance from them and consequently recognize the movements of a person. Using this method, the number of people occupying a meeting room, accessible from reasonably narrow access, is known at all times by detecting the entrances and exits of the attendees.

LPC-H3.jpg

By measuring and analyzing the distances of targets within the FoVs of a front and back zone (see figure below), an algorithm can detect the direction a person crosses the area under the two FoVs. This algorithm "understands" that someone is under one of the FoV as long as the distance measured by the sensor under this FoV is between 0 and a threshold value specified in mm.

From a timing perspective, the sensor alternatively ranges on each of the two zones, for a very short period of milliseconds. It is possible to determine in which direction a person crosses the area, depending on in which order this person has been detected in the two zones, as shown in the figure below.

LPC-H2.jpg

Dist_threshold mechanism

- The sensor will measure the distance from the sensor (on the ceiling) to the floor, when there is an obstacle, the person is under the sensor, the sensor will measure the distance from the sensor to the obstacle, and that person => will get the DistX  value

- When DistX < Dist_threshold, the sensor detects that someone is standing below

- When DistX > Dist_threshold + dist_hys, the sensor confirms that no one is under

LPC-H5.jpg
Counting Hysteresis

The algorithm validates a crossing event only when a person has fully crossed the two zones. It does not validate the event when the person remains for a long time under the FoV or when the person decides to return from the place he came from, and hence the counting values are not changed.

LPC-H6.jpg

3. Commissioning (calibration) the Daviteq Lidar People Counter

Commissioning the sensor is an important step to getting the sensor working properly.

The Lidar FOV is 27 degrees and the max distance is 3500mm, so please check the width and height dimensions of the gate so that the person must be within the FOV;

After that, checking the floor, the floor must be a flat and bright color. The very dark color (back or near-black color) floor can affect the distance measurement accuracy. In this case, using a light color carpet to gain accuracy;

The reliability of the algorithm relies on the accuracy of the setup which detects the distance between the sensor and the floor. This can be ensured only if nothing (e.g. no obstacle or static object) blocks the front and back FoVs. To assess if a setup is reliable, a significant number of distances can be measured with the sensor. Then, a histogram diagram can be established to confirm that the sensor is correctly set up and that no target is within its FoVs.

A threshold needs to be defined, which is achieved after having ranged the flooring material over a significant number of samples. In fact, the threshold should be chosen so that all the measured distances (when ranging the floor) are greater than this threshold. We recommend that at the installation of the application, the autocalibration routine is launched to calculate the threshold. This is because flooring material can be different in many locations.

LPC-H4.jpg

Figure 2.3: The distance between the sensor and the floor is 2345 mm, and as the minimum distance measured by the sensor is 2290 mm, the threshold is thus less than 2290 mm.

Notes:
- This calibration should be performed in the worst ambient light conditions, to maximize the jitter and obtain a threshold that is relevant to all possible ambient lighting conditions the counting setup is exposed to;

4. Application notes for Daviteq Lidar People Counter

The Daviteq Lidar People Counter can be used to count people using the public toilet or going to a store, office room, or meeting room…

The sensor will be mounted on the top of the gate or walkway with the sensor facing down to the floor. It can be used for the gate or walkway with dimensions as below:

-        Width is from 700 to 1500mm

-        Height is from 2000 to 3500mm

The sensor can count people passing thru the gate in both directions, it can distinguish the direction. However, if people walk too fast or run thru the gate, it cannot count that people, therefore the counting value will be missing.

* Walking speed limit: < 1.38 m/s (5 km/hr)

Notes: 
- The sensor is intended for indoor application only, not applied for outdoor as the direct sunlight will saturate the measurement of the sensor.
- The color of the floor must be bright enough so that the laser ray can reflect the sensor. If the floor was too dark like dark brown, dark gray, or black color, the sensor would not work properly.
- The sensor can only count one person by one. If there were more than one person passing thru the gate at the same time or if they walk closely together, the sensor would count as one. Therefore, the counting value will be missing.

ATTENTION:
- DO NOT INSTALL THE SENSOR OUTDOOR OR INDOORS WITH HIGH INTENSITY OF SUNLIGHT;
- DO NOT INSTALL THE SENSOR AT A PLACE WHERE HIGH DUST PARTICLES OR STEAM AFFECT THE OPTICAL SENSOR;
- DO NOT INSTALL THE SENSOR AT A PLACE NEAR A DOOR AS THE DOOR WILL BLIND THE PIR SENSOR, IT WILL NOT WAKE UP THE SENSOR TO COUNT PEOPLE;
- DO NOT INSTALL THE SENSOR AT A PLACE WHERE THE PEOPLE MOVING IN PARALLEL AND NEARBY THE SENSOR, THAT WILL CAUSE THE SENSOR TO WAKE UP ALL THE TIME, BUT NOT FOR COUNTING PEOPLE. THIS PROBLEM WILL MAKE THE BATTERIES DRAIN OFF QUICKLY IN A FEW DAYS.

5. Troubleshooting for Daviteq Lidar People Counter

No. Phenomena   Reason Solutions
1 It does not count at all or the Count values are inaccurate 1.1 Low battery, the device does not run Check battery
1.2 The PIR malfunctions, it cannot detect moving people to wake up the sensor Put the ear nearby sensor to hear the sound of sizzling? if there is no sound, the PIR sensor or complete sensor got failure, please consult the manufacturer.
1.3 The walking speed to fast, higher than 1.38m/s Walk at normal speed
1.4 The person does not walk in the FOV of the Lidar sensor (27 degrees cone) Check the installation and dimension of the Gate
1.5 Wrong threshold setting Commissioning the sensor again as part 3.
    1.6 Sensor error, sensor error code is not Zero. Please consult the manufacturer
    1.7 The optical lens of the Lidar sensor got dirty or malfunction Check and clean the optical lens with alcohol (70% volume)
         

6. Maintenance of the sensor

This Lidar people counter comprises 02 optical parts:

- Lidar sensor with optical lense;

- PIR sensor with lense;

These 02 parts need to be checked and cleaned periodically, depending on the environment.

Use alcohol (70% volume) to clean the surface of the 2 above parts.

After cleaning, force the sensor to send data to check the distance values of the Front and Back zones to confirm the accuracy of distance measurement.

Do not use Acetone or other strong solvents to clean, it will destroy the surface of the sensor and cause malfunctions

7. Default configuration

Please find below the default configuration. You can change the configuration to suit the requirement of specific applications as in section 3 above.

Description Unit Default Format Property Comment
distThreshold mm 1600 uint16 Read / Write Threshold setting for laser sensor to distinguish between when people are present and when no one is standing under the sensor
The laser sensor will measure the distance value from the sensor (ceiling) to the floor.
  • When there are people, the measured laser sensor value < distThreshold
  • When there is no person, the measured laser sensor value > distThreshold
distHys mm 100 uint16 Read / Write Hys of distThreshold
inter_meas_period ms 48 uint16 Read / Write The sampling time of the sensor laser

 

 

 

 

 

 

 

 

Daviteq Radar Sensing Technologies

Daviteq Gas Detection Technologies

Daviteq Gas Detection Technologies

Daviteq G4 Gas Sensor - Measurement Principle

1. Introduction

1.1 Overview

Daviteq G4 Gas sensor module is a gas measuring module that utilizes the Seri-4 electrochemical sensor with a high sensitivity to low concentrations of detected gas, high selectivity, and a stable baseline. It has an ultra-low noise amplifier to amplify the nano-ampere current signal from the sensor and delivers the stable and high-resolution output to the reading devices such as Sub-GHz transmitter, Sigfox transmitter, LoRaWAN transmitter, RS485 output transmitter, etc.

The module can support various types of gas sensors such as CO, NO, NO2, H2S, NH3, O2, O3, SO2, Cl2, HCHO...

Typical Applications: Gas, toxic gas detecting, air quality monitoring for facility, building, pump station, HVAC...

* For some applications with high humidity ambient all the time, the sensor can come with a heater to control the humidity within the working range of the sensor.

1.2 Specification

Sensor technology Seri-4 electrochemical gas sensor. Please check this link for the specifications of each gas type.
Sensor housing / Rating SS316/SS304 housing with 316SS sintered filter / for Indoor use (buy the optional accessory rain-guard for outdoor installation)

Note: Do not install the sensor where the ambient humidity is higher than 90% RH most of the time! It will cause the sensor to malfunction.

1.3 Cross Sensitivity Data

What is cross-sensitivity?

The electrochemical sensor is normally affected by other gas. It meant the sensor not only measure the target gas but also the other gases. If there is a concentration of other gas, it would also cause the change in sensor output with a factor listed in the below table.

Please check the cross-sensitivity data of each gas type in this link.

2. Detail measurement principle

The very low current from the gas sensor is amplified by a special amplifier circuit to deliver stable and high resolution.

The special mechanism provides noise filtering so that it can deliver a very stable output. The ADC chip can provide a resolution from 16-bit to 24-bit.

The circuit will deliver the digital output to the reading device.

With an ultra-low-power design, it can run by battery for 10-20 years!

The G4 sensor module will deliver 02 values:

3. Calibration of the Daviteq G4 Gas Sensor

The Daviteq G4 Gas Sensor must be connected to a reading device, normally it is a wireless transmitter like Sub-GHz, Sigfox, or LoRaWAN.

In the reading device, the following parameter is configured in advanced:

Sensor+amplifier sensitivity (mV/ppm): it is the voltage output of the amplifier circuit = Sensor current output (nA/ppm) x R_gain

For example, with an NH3 gas sensor, the default value of the Sensor current output is 110nA/ppm and R_gain = 100 Kohms.

Therefore, the default NH3 Sensor+amplifier sensitivity = 11 mV/ppm

Depending on the sensor type and R_gain value, the sensor sensitivity must be calculated and pre-configured into the reading device.

3.1 Why do we need to calibrate the gas sensor? There are some reasons:

- The sensor current output of a sensor is different from the other sensor. It is not the same value for all sensors after manufacturing.

- The sensor current output of a sensor will be changed over time. For example, the NH3 sensor current output will be reduced by about 5% of the signal per six months in clean air at 25 oC temperature.

- The R_gain of the circuit also has a 0.1% or 0.05% tolerance;

Therefore, users need to calibrate the sensor before use or in a pre-defined interval time (6 or 12 months for example).

3.2 How to calibrate the G4 Gas sensor?

Instructions to attach the calibration cap onto the sensor module to get Zero or Span values.

Step 1. Remove the Filter and prepare the calibration cap

IMG_2074_cut.jpg

Step 2. Attach the calibration cap to the sensor head

IMG_2075_cut.jpg

Step 3. Installed the Regulator to the Gas cylinder

IMG_2076_cut.jpg

Step 4. Attach the tube to the regulator

IMG_2077_cut.jpg

Please use the Flow Regulator with a flow rate of 2.5 LPM or 5.0 LPM.

With the 2-point calibration method, the user can define the A and B factors. Please find below the steps of calibration.

Step 1: Get the Zero value.

- Power ON the device;

- Place the device in a clean-air environment (the target value is nearly zero) at a temperature from 20 - 30 oC, in at least 60 minutes. It is better to use the 99.99% Nitrogen gas as zero gas instead of clean air.

- After 60 minutes, force the device to send data, read and record the Raw_value.

- Recommendation: Record many Raw values ​​at least 10 minutes apart (10 values).
Zero value is the average of the recorded Raw values

Note: the Raw_value can be positive or negative; it will be in the range of -3.00 to +3.00 ppm

Step 2: Get the Span value

Note: Keep the sensor Power ON all the time;

- Use the standard gas cylinder with a known concentration (for example NH3 in N2 with a concentration of 25ppm or 50ppm) to supply the gas to the sensor;

- Use the calibration cap as above pictures to attach to the sensor and connect the tubing to the gas cylinder;

- Open the valve on the Cylinder slowly and make sure the gas has reached the sensor. Please use the Flow regulator 2.5 LPM or 5.0 LPM.

Notes:
- The tube length is short as possible to reduce the gas loss. 

- Press a timer to start counting the time;

- After 2 minutes, force the device to send data once every minute, and stop forcing at 5 minutes. The highest Raw_value is the Span value.

Note: Just get one value for Span

- After that, immediately turn OFF the valve to save the gas;

- Remove the calibration cap from the sensor;

- Place the sensor in clean air again.

Note: Always keep the sensor Power ON all the time;

DO NOT PLACE THE SENSOR IN THE SPAN GAS FOR MORE THAN 5 MINUTES; IT WILL SATURATE THE SENSOR OUTPUT AND DEGRADE THE SENSOR LIFE QUICKLY.

Step 3: Calculate the new A and B

-The calculation of new A, B value based on basic linear formula: y = A * x + B

 Where:

A, B is calibration coefficients

x is the sensor process value (example gas level in ppm) read on reading device (RAW_VALUE in the payload) such as on application server/network server, on offline tool

y is the correct value. y is the value of standard gas/standard condition

Which condition of Zero value: y0=A * x0 + B

Which condition of Span value: ys=A * xs+ B

From the two formulas, the calculation of A, B as below

          A = (y0 - ys) / (x0 - xs)

          B = (ys * x0 - y0 * xs)/ (x0 - xs)

-Example of A, B calculation for LoraWAN Ammonia Gas sensor (item code WSLRW-G4-NH3-100-01):

* With condition of clean-air environment at a temperature from 20 - 30 oC, there is no ammonia gas (y0 = 0); while the NH3 level on reading device (RAW_VALUE in the payload) is -0.25 (x0 = -0.25)

* When the sensor is connected to standard gas cylinder having ammonia level of 25 ppm (ys = 25); while the NH3 level on reading device (RAW_VALUE in the payload) is 18.66 (xs = 18.66)

*The calculation of A, B for the Ammonia gas sensor:
          A = (0 - 25) / (-0.25 - 18.66) =1.32205

          B = (ys * x0 - y0 * xs)/ (x0 - xs) = (25 * (-0.25) - 0 * 18.66)/ (-0.25 - 18.66) = 0.33051

The factory default A = 1 and default B = 0

Use RAW_VALUE in the payload on the reading device for calibration

Step 4: Configure the new A and B into the device

- User can use the off-line tool or downlink to write the values of A and B;

- Writing the new A and B successfully meant you had done the calibration process. Congratulation!

4. Application notes for the Daviteq G4 Gas Sensor

Depending on what type of gas sensor is used in the G4 gas module, the applications will be different. Please refer for some applications:

Gas type Typical applications
NH3 Ammonia Gas NH3 leakage detection for HVAC, Chiller...
NH3 concentration in the toilet
NH3 concentration in the animal farms; chicken, pig, cow...
NH3 concentration in the ambient air (Air quality monitor)
H2S

H2S gas monitor for the sewage treatment system
H2S gas monitor for indoor air quality

H2S gas monitor for basement floor
H2S gas monitor for the trash bin

H2S gas monitor for solid waste treatment plant...

Cl2 Chlorine gas

Chlorine gas leakage detection in the chemical process plant

Chlorine gas monitoring in ambient air in the water treatment plant

Chlorine toxic gas monitoring in the City ...

5. Installation notes

Notes:
* Avoid the place with humidity higher than 90% RH all the time (a short time in 2-3 days is acceptable)
* if the Sensor is intended to install outdoors, please use a rain guard to protect the sensor from rain and direct sunlight. Please contact us to buy this accessory.

- Place the sensor in the area to monitor the target gas concentration. Please always check the gas molecular weight v.s the air.

- For example, NH3 gas has a lighter weight than air, so the sensor must be placed at a height higher than the source of NH3 leakage. Normally, the sensor will be mounted at a height of 1.6m from the ground.

- For NH3 Odor detection in the toilet, users can place the sensor from 1.6m on the wall or on the ceiling which a height <= 2.6m

Note for Outdoor installation: For outdoor installation, please use the Rain guard to protect the sensor from raindrops or snowflakes. Please find below the steps of installation

Step 1. Prepare the rain guard.

IMG_2055_cut.jpg

 

Step 2. Insert rain guard to the sensor filter and tighten the locking screwsIMG_2056_cut.jpg

6. Troubleshooting for the Daviteq G4 Gas Sensor

No. Phenomena   Reason Solutions
1 The measured value is not within the expected value. 1.1 The sensor is drifted by time. Re-calibrate the sensor
    1.2 The sensor was in a high humidity environment (> 90% RH) for more than 03 days continuously. Place the sensor in low humidity for its recovery. It may take up to 30 days to recover. If the sensor cannot recover after 30 days, please replace the new sensor module.
2 The measured value is always zero or near zero. 2.1 The sensor module was removed. Please check the sensor.
    2.2 The sensor is at the end of its life. Replace the sensor module
3 HW_Error = 1 3.1 Loosed connection of sensor module and wireless transmitter. Check the internal wiring.
    3.2 The measuring module got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the Daviteq G4 Gas Sensor

What?

How?

When?

Cleaning the Filter

Check and clean the filter every few months, depending on the environment. Clean the filter with warm water and soap, then use compressed air to purge it from the inside out.

Approx. 6-12 months

Re-calibration

The gas sensor may be drifting over time. Please check the sensor specification to identify the interval time for the re-calibration sensor. Please follow the calibration procedure in section 3 above.

Approx. 6-12 months

Sensor replacement

Replace the new sensor module after 02 years of operation (please check the sensor specification of each gas type). Please see below instructions.

Approx. 2 years

Sensor replacement instructions:

* Please remove the batteries before doing the following steps

Step 1. Remove the filter

20220913_034131279_iOS.jpg

Step 2. Unplug the sensor module

20220913_043430454_iOS.jpg

Step 3. Remove the spring clip on the new sensor module.

20220913_035230321_iOS.jpg

Step 4. Plug the new sensor module into the PCB

20220913_043536104_iOS.jpg

Step 5. Insert the batteries and start calibration of the new sensor as per section 3.

20220913_035622571_iOS.jpg

Step 6. Place the filter back.

20220913_050009818_iOS.jpg

8. Default configuration

This G4 gas sensor module has the default configuration, however, those parameters can be changed. The user can change the configuration on the wireless transmitter so that the complete sensor (transducer + wireless) delivers the proper output value. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for scaling measured value

CONSTANT_B   0 Float R/W

Constant b for scaling measured value

HIGH_CUT   1E+09 Float R/W

High cut value for scaled_value

LOW_CUT   0 Float R/W

Low cut value for scaled_value

SENSOR+AMPLIFIER SENSITIVITY mV   Float R/W

Default = 11 for NH3 gas sensor

END.

 

 

 

 

 

Daviteq Gas Detection Technologies

Daviteq GHC Flammable Gas Sensor - Measurement Principle

1. Introduction

1.1 Overview

Daviteq GHC Gas sensor module is intended for the automatic continuous measurement of hydrocarbons or carbon dioxide concentration in the atmosphere. The sensor operating principle is based on NDIR technology, i.e. on selective absorption of LED-produced infrared radiation by gas molecules. The differential dual wavelength method allows the elimination of water vapor, optical elements contamination, and other non-selective hindrances influence.

It has ultra-low power consumption to allow it to be integrated with Wireless Devices such as Sub-GHz transmitter, Sigfox transmitter, LoRaWAN transmitter, RS485 output transmitters, etc.

It can be calibrated with target gas like CH4, C3H8, C2H4, and C2H6...

Typical Applications: Flammable gas detection.

1.2 Specification

Sensor technology LED-based NDIR
Gas sampling method Diffusion
Sensor housing / Rating SS316/SS304 housing with 316SS sintered filter / for Indoor use (buy the optional accessory rain-guard for outdoor installation), Exd approval for Zone 1 or Zone installation.
Target gas CH4, CH4/CH4+C2H6, C3H8, C2H4,... please consult us for other HC gases
Ambient Humidity 0 - 98%
Temperature -40 .. + 60 oC
Atmospheric pressure 80 .. 120 kPa
Warm-up time 120 sec
Measurement range, % vol. 0 .. 5% vol. CH4, 0 .. 100% vol. CH4, for other ranges please consult us
Reading Stability in +20 .. + 25 oC

± 0.1% vol. or ± 5% of readings (whichever is greater) for CH4

± 0.05% vol. or ± 5% of readings (whichever is greater) for C3H8

Zero Stability in +20 .. + 25 oC

for CH4: ± 0.1% vol. or ± 2% LEL
for C2H4: ± 0.1% vol. or ± 3.8% LEL
for C3H8: ± 0.05% vol. or ± 2.4% LEL

Response time T90 <= 30 sec (with sintered metal filter)
Sensor lifetime >= 10 years
Calibration interval Recommend recalibrating zero and span at least every 30 months

Detailed reading stability

Calibration Gas

Readings stability within a temperature range

Additional variability due to pressure

Additional variability due to humidity

CH4

± 0.1% vol. or ± 5% of readings (whichever is greater) within the range of +20...+25 °C;

± 0.2% vol. or ± 30% of readings (whichever is greater) at 100 kPa (test: 80 kPa, 100 kPa, 120 kPa)

± 0.2% vol. or ± 15% of readings (whichever is greater) at 40 °C (test: 20% RH, 50% RH, 90% RH)

± 0.2% vol. or ± 10% of readings (whichever is greater) within the range of
-10...+20 °C and +25...+40 °C;

± 0.4% vol. or ± 20% of readings (whichever is greater) within the range of
-40...-10 °C and +40...+60 °C.

C3H8

± 0.05% vol. or ± 5% of readings (whichever is greater) within the range of +20...+25 °C;

± 0.1% vol. or ± 30% of readings (whichever is greater) at 100 kPa (test: 80 kPa, 100 kPa, 120 kPa)

± 0.1% vol. or ± 15% of readings (whichever is greater) at 40 °C (test: 20% RH, 50% RH, 90% RH)

± 0.1% vol. or ± 10% of readings (whichever is greater) within the range of
-10...+20 °C and +25...+40 °C;

± 0.2% vol. or ± 20% of readings (whichever is greater) within the range of
-40...-10°C and +40...+60°C.

1.3 Cross-Sensitivity Data

What is cross-sensitivity?

The gas detection sensor is usually affected by other gas. It meant the sensor not only measure the target gas but also the other gases. If there is a concentration of additional gas, it would also cause a change in sensor output with a factor listed in the below table.

Cross-Sensitivity-of-GHC-gas-sensor.jpg

2. Principle of operation

When infrared radiation interacts with gas molecules, infrared light is absorbed by the gas molecules at a particular wavelength, causing vibration of the gas molecules. NDIR (Non-Dispersive Infrared) gas sensors detect a decrease in transmitted infrared light which is in proportion to the gas concentration. This transmittance, the ratio of transmitted radiation energy to incident energy, is dependent on the target gas concentration.

NDIR-principal.png

NDIR gas sensor consist of an infrared source, detector, optical filter, gas cell, and electronics for signal processing. A single light source, dual wavelength type gas sensor has two detectors and two optical filters of different wavelengths which are placed in front of each detector. The infrared light that is absorbed by a target gas passes through the active filter with a particular bandwidth for the detection of the target gas. The infrared light that does not interact with the target gas passes through the reference filter. The difference between transmitted light intensities in these two bandwidths is converted into gas concentration. The dual wavelength sensor ensures stable measurements for a long period of operation as the aging effects of the light source or the gas cell are automatically compensated by output signals at the reference wavelength.

 

Mid-infrared radiation through sample gas causes a resonance of gas molecules at their natural frequency with the infrared light in the spectrum region where the energy level of infrared is equivalent to the natural frequency of gas molecules, resulting in the absorption of infrared by gas molecules in the form of molecular vibration.

The relationship between infrared transmittance and gas concentration is expressed by the Lambert-Beer law:

Lambert-Beer-Law.png

Where T is transmittance, I is the intensity of light passed through sample gas and an optical filter, Io is the initial light intensity emitted from the source, ε is the molar attenuation coefficient, c is gas concentration, and d is the light path length.

Because ε of the target gas and the light pass length d are fixed with an NDIR sensor, gas concentration can be measured by measuring the transmittance within the spectrum region of the absorbed energy (wavelength) by the target gas.

The initial light intensity emitted from the light source Io is preset by calibration using zero gas which does not absorb infrared light. The initial value of the molar extinction coefficient ε is set by calibration using calibration gas of known concentration.

3. Calibration of the Daviteq GHC Gas Sensor

The Daviteq GHC Gas Sensor must be connected to a reading device, it usually is a wireless transmitter like Sub-GHz, Sigfox, or LoRaWAN.

3.1 Why do we need to calibrate the gas sensor? There are some reasons:

- The output value of a sensor is different from the other sensor. It is not the same value for all sensors after manufacturing.

- The output value of a sensor will be changed over time.

Therefore, users need to calibrate the sensor before use or in a pre-defined interval time (30 months for example).

3.2 How to calibrate the GHC Flammable Gas sensor?

NOTE: THE CALIBRATION CAN ONLY BE DONE IN THE SAFE ZONE!!!

Instructions to attach the calibration cap onto the sensor module to get Zero or Span values.

Step 1. Remove the Filter and prepare the calibration cap

Untitled-1.jpg

Step 2. Attach the calibration cap to the sensor head

2sY4YjYvNU5Twu3R-20221123_090855393_iOS.jpg

Step 3. Installed the Regulator to the Gas cylinder

Untitled-2.jpg

Step 4. Attach the tube to the regulator

Untitled-3.jpg

Please select the flow regulator with a flow rate of 2.5 LPM or 5.0 LPM.

With the 2-point calibration method, the user can define the A and B factors. Please find below the steps of calibration.

Step 1: Get the Zero value.

- Power ON the device;

- Place the device in a clean-air environment (the target value is nearly zero) at a temperature from 20 - 30 oC, in at least 60 minutes.

- After 60 minutes, force the device to send data, read and record the Raw_value, so now you got the Zero_value = Raw_GHC value.

Recommendation: Record many Raw_GHC values ​​at least 10 minutes apart (10 values).
Zero value is the average of the recorded Raw values.

Note: the Raw_GHC values can be positive or negative; Its value is usually 7 (%LEL)

Step 2: Get the Span value

Note: Keep the sensor Power ON all the time;

- Use the standard gas cylinder with a known concentration (for example Eythylene Air  1.35% is equivalent to 50 %LEL ) to supply the gas to the sensor;

- Use the calibration cap as above pictures to attach to the sensor and connect the tubing to the gas cylinder;

- Open the valve on the Cylinder slowly and make sure the gas has reached the sensor. The flow regulator should be 2.5LPM or 5.0LPM.

Notes:
- The tube length is short as possible to reduce the gas loss;

- Press a timer to start counting the time;

- After 2 minutes, force the device to send data once every minute, and stop forcing at 5 minutes;

- The highest Raw_value is the Span value.

Note: just get one value for Span

- After that, immediately turn OFF the valve to save the gas;

- Remove the calibration cap from the sensor;

- Place the sensor in clean air again.

Note: Always keep the sensor Power ON all the time;

Step 3: Calculate the new A and B

-The calculation of new A, B value based on basic linear formula: y = A * x + B

 Where:

A, B is calibration coefficients

x is the sensor process value (example gas level in ppm) read on reading device such as on application server/network server, on offline tool. The process value is the RAW_VALUE in the payload

y is the correct value. y is the value of standard gas/standard condition

Which condition of Zero value: y0=A * x+ B

Which condition of Span value: ys=A * xs+ B

From the two formulas, the calculation of A, B as below

          A = (y0 - ys) / (x0 - xs)

          B = (ys * x0 - y0 * xs)/ (x0 - xs)

-Example of A, B calculation for LoraWAN Ammonia Gas sensor (item code WSLRW-G4-NH3-100-01):

* With condition of clean-air environment at a temperature from 20 - 30 oC, there is no ammonia gas (y0 = 0); while the NH3 level on reading device (RAW_VALUE in the payload) is -0.25 (x= -0.25)

* When the sensor is connected to standard gas cylinder having ammonia level of 25 ppm (ys = 25); while the NH3 level on reading device (RAW_VALUE in the payload) is 18.66 (x= 18.66)

*The calculation of A, B for the Ammonia gas sensor:
          A = (0 - 25) / (-0.25 - 18.66) =1.32205

          B = (ys * x0 - y0 * xs)/ (x0 - xs) = (25 * (-0.25) - 0 * 18.66)/ (-0.25 - 18.66) = 0.33051

The factory default A = 1 and default B = 0

The RAW_VALUE in the payload is used for calibration

Step 4: Configure the new A and B into the device

- User can use the off-line tool or downlink to write the values of A and B;

- Writing the new A and B successfully meant you had done the calibration process. Congratulation!

4. Application notes for the Daviteq GHC flammable Gas Sensor

5. Installation notes

Notes:

* If a sensor has been kept in transport containers at temperatures below zero centigrade, leave it at +10...+35 °C for not less than one hour.

* if the Sensor is intended to install outdoors, please use a rain guard to protect the sensor from rain and direct sunlight. Please contact us to buy this accessory.

- Place the sensor in the area to monitor the target gas concentration. Please always check the gas molecular weight v.s the air.

Note for Outdoor installation: For outdoor installation, please use the Rain guard to protect the sensor from raindrops or snowflakes. Please contact us to buy the Rainguard.

6. Troubleshooting for the Daviteq GHC Flammable Gas Sensor

No. Phenomena   Reason Solutions
1 The measured value is not within the expected value. 1.1 The sensor is drifted by time. Re-calibrate the sensor
    1.2 The sensor was spoiled. Please consult the manufacturer for a warranty or replacement.
2 The measured value is always zero or near zero. 2.1 The sensor module was removed. Please check the sensor.
    2.2 The sensor is at the end of its life. Replace the sensor module
3 HW_Error = 1 3.1 Loosed connection of sensor module and wireless transmitter. Check the internal wiring.
    3.2 The measuring module got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the Daviteq GHC Flammable Gas Sensor

What?

How?

When?

Cleaning the Filter

Check and clean the filter every few months, depending on the environment. Clean the filter with warm water and soap, then use compressed air to purge it from the inside out.

Approx. 6-12 months

Re-calibration

The gas sensor may be drifting over time. Please check the sensor specification to identify the interval time for the re-calibration sensor. Please follow the calibration procedure in section 3 above.

Approx. 30 months

Sensor replacement

Replace the new sensor module only when the sensor cannot respond with standard calibration gas.

>  10 years or when problem occurs.

Sensor replacement instructions:

* Please remove the batteries before doing the following steps

Step 1. Unscrew the housing

20221126_042554940_iOS.jpg

Step 2. Remove the filter

Untitled-11.jpg

Step 3. Unplug the sensor module

20221126_043617002_iOS.jpg

Step 4. Plug the new sensor module into the PCB

20221126_043207208_iOS.jpg

Step 5. Insert the batteries and start calibration of the new sensor as per section 3.

20221126_040522113_iOS.jpg

Step 6. Place the filter back.

20221126_041426056_iOS.jpg

8. Default configuration

This GHC gas sensor module has the default configuration, however, those parameters can be changed. The user can change the configuration on the wireless transmitter so that the complete sensor (transducer + wireless) delivers the proper output value. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for scaling measured value. This value would be changed after calibration.

CONSTANT_B   0 Float R/W

Constant b for scaling measured value. This value would be changed after calibration.

HIGH_CUT   1E+09 Float R/W

High cut value for scaled_value

LOW_CUT   0 Float R/W

Low cut value for scaled_value

SENSOR RESPONSE TIME S 100 uint16 R/W

* Do not change this value

C_H_FACTOR   4.4 Float R/W

4.4 for CH4, 1.7 for C3H8

END.

 

 

 

 

 

Daviteq Gas Detection Technologies

Manual for AV10-G4-NH3 sensor for Livestock

1. Introduction

Daviteq NH3 Gas sensor for Livestock is a NH3 gas measuring sensor that utilizes the Seri-4 electrochemical sensor with a high sensitivity to low concentrations of detected gas, high selectivity, and a stable baseline. It has an ultra-low noise amplifier to amplify the nano-ampere current signal from the sensor and delivers the stable and high-resolution output.

* For some applications with high humidity ambient all the time, the sensor can come with a heater to control the humidity within the working range of the sensor.

2. Calibration of the Daviteq NH3 Gas Sensor

2.1 Why do we need to calibrate the gas sensor? There are some reasons:

- The sensor current output of a sensor is different from the other sensor. It is not the same value for all sensors after manufacturing.

- The sensor current output of a sensor will be changed over time. For example, the NH3 sensor current output will be reduced by about 5% of the signal per six months in clean air at 25 oC temperature.

- The R_gain of the circuit also has a 0.1% or 0.05% tolerance;

Therefore, users need to calibrate the sensor before use or in a pre-defined interval time (6 or 12 months for example).

2.2 How to calibrate the NH3 Gas sensor?

Instructions to attach the calibration cap onto the sensor module to get Zero or Span values.

Step 1. Remove the Filter and prepare the calibration cap

IMG_2074_cut.jpg

Step 2. Attach the calibration cap to the sensor head

IMG_2075_cut.jpg

Step 3. Installed the Regulator to the Gas cylinder

IMG_2076_cut.jpg

Step 4. Attach the tube to the regulator

IMG_2077_cut.jpg

Please use the Flow Regulator with a flow rate of 2.5 LPM or 5.0 LPM.

Step 1: Get the Zero value.

- Power ON the device;

- Place the device in a clean-air environment (the target value is nearly zero) at a temperature from 20 - 30 oC, in at least 60 minutes. It is better to use the 99.99% Nitrogen gas as zero gas instead of clean air.

- After 60 minutes, record the Voltage output value. Recording multiple values in 5 minutes to calculate the average value.

Step 2: Get the Span value

Note: Keep the sensor Power ON all the time;

- Use the standard gas cylinder with a known concentration (for example NH3 in N2 with a concentration of 25ppm or 50ppm) to supply the gas to the sensor;

- Use the calibration cap as above pictures to attach to the sensor and connect the tubing to the gas cylinder;

- Open the valve on the Cylinder slowly and make sure the gas has reached the sensor. Please use the Flow regulator 2.5 LPM or 5.0 LPM.

Notes:
- The tube length is short as possible to reduce the gas loss. 

- Press a timer to start counting the time;

- After 2 minutes, record the voltage output, then record voltage output value again at the minute of 3, 4, and 5. Calculate the average output value of the minutes of 3, 4, and 5.

- After that, immediately turn OFF the valve to save the gas;

- Remove the calibration cap from the sensor;

- Place the sensor in clean air again.

Note: Always keep the sensor Power ON all the time;

DO NOT PLACE THE SENSOR IN THE SPAN GAS FOR MORE THAN 5 MINUTES; IT WILL SATURATE THE SENSOR OUTPUT AND DEGRADE THE SENSOR LIFE QUICKLY.

Step 3: Entering values to reading device

3. Installation

Notes:
* Avoid the place with humidity higher than 90% RH all the time (a short time in 2-3 days is acceptable)
* if the Sensor is intended to install outdoors, please use a rain guard to protect the sensor from rain and direct sunlight. Please contact us to buy this accessory.

3.1 Level of Installation

- Place the sensor in the area to monitor the target gas concentration. Please always check the gas molecular weight v.s the air.

- For example, NH3 gas has a lighter weight than air, so the sensor must be placed at a height higher than the source of NH3 leakage. Normally, the sensor will be mounted at a height of 1.6m from the ground.

3.2 Wiring

Use the M12-Male cable Coding A, 4 pin as below picture. 

2m-cable-for-AV10-G4-NH3.jpg

Because the Output is 0-10VDC, we do recommend to use the following cable for extention:

Connect the wires to Reading device as below:

wire-marking-for-AV10-G4-NH3.jpg

Plug the M12 connector to sensor

prepare-for-pluging-AV10-G4-NH3.jpg

Firmly tighten the M12 connection:

connect-cable-to-AV10-G4-NH3.jpg

 

Recommend to use other rope (plastic rope or stainless steel rope) to hang the sensor, it will reduce the tension force of the signal cable.

4. Troubleshooting for the Daviteq NH3 Gas Sensor

No. Phenomena   Reason Solutions
1 The measured value is not within the expected value. 1.1 The sensor is drifted by time. Re-calibrate the sensor
    1.2 The sensor was in a high humidity environment (> 90% RH) for more than 03 days continuously. Place the sensor in low humidity for its recovery. It may take up to 30 days to recover. If the sensor cannot recover after 30 days, please replace the new sensor module.
2 The measured value is always zero or near zero. 2.1 The sensor module was removed. Please check the sensor.
    2.2 The sensor is at the end of its life. Replace the sensor module
3 The voltage output is 0V or random noise 3.1 The wiring problem Check the wiring and connector M12.
Check power supply.
    3.2 The sensor is faulty Contact manufacturer.

5. Maintenance of the Daviteq NH3 Gas Sensor

What?

How?

When?

Re-calibration

The gas sensor may be drifting over time. Please check the sensor specification to identify the interval time for the re-calibration sensor. Please follow the calibration procedure as in above section.

Approx. 6-12 months

Sensor replacement

Replace the new sensor module after 1-2 years of operation (please check the sensor specification of each gas type). Please see below instructions.

Approx. 1-2 years

Sensor replacement instructions:

* Please disconnect the device before doing the following steps

Step 1. Remove the Protector by Rotate it anti-clockwise

Remove-the-protector-of-AV10-G4-N-H3.jpg

 

Step 2. Unplug the sensor module

Pull-out-the-gas-sensor-out-of-AV10-G4-NH3.jpg

Step 3. Remove the spring clip on the new sensor module.

g4-replace-3.jpeg

Step 4. Plug the new sensor module into the PCB

plug-in-the-new-sensor-module-to-AV10-G4-NH3.jpg

Step 5. Install the Protector back by Rotate it clock-wise

attach-the-protector-again-for-AV10-G4-NH3.jpg

 

 

 

 

END.

 

 

 

 

 

Daviteq Gas Detection Technologies

Hướng dẫn sử dụng cảm biến AV10-G4-NH3 dùng cho chăn nuôi

1. Giới thiệu 

Cảm biến khí NH3 của Daviteq dùng cho Chăn nuôi là thiết bị đo nồng độ khí NH3 sử dụng cảm biến điện hóa Seri-4 với độ nhạy cao, có thể phát hiện chính xác khí NH3 với nồng độ thấp, độ chọn lọc cao và ổn định. Thiết bị sử dụng bộ khuếch đại có độ nhiễu cực thấp để khuếch đại tín hiệu dòng điện nano-ampe từ cảm biến cho tín hiệu đầu ra có độ phân giải cao và đáng tin cậy.

*Đối với một số ứng dụng luôn ở trong môi trường độ ẩm cao, cảm biến có thể đi kèm với bộ sưởi để kiểm soát độ ẩm trong phạm vi hoạt động của cảm biến.

2. Hiệu chuẩn cảm biến khí NH3 Daviteq

2.1 Tại sao cần hiệu chuẩn cảm biến khí? Dưới đây là 1 số lí do: 

- Tín hiệu dòng điện ra của mỗi cảm biến là khác nhau. Tất cả cảm biến đều có giá trị không đồng nhất sau khi sản xuất. 

- Tín hiệu dòng điện ra của cảm biến sẽ thay đổi theo thời gian. Ví dụ, dòng điện đầu ra của cảm biến NH3 sẽ giảm khoảng 5% mỗi sáu tháng trong không khí sạch ở nhiệt độ 25 oC.

- Các linh kiện bo mạch cũng có sai số 0,1% hoặc 0,05%;

Do đó, người dùng cần hiệu chuẩn cảm biến trước khi sử dụng hoặc sau mỗi khoảng thời gian sử dụng (6 hoặc 12 tháng).

2.2 Hướng dẫn hiệu chuẩn cảm biến khí NH3 Daviteq

Hướng dẫn gắn nắp hiệu chuẩn vào mô-đun cảm biến để lấy giá trị Zero hoặc Span.

Bước 1. Tháo phần bảo vệ và chuẩn bị dụng cụ hiệu chuẩn

z4767101484688_5b93f6914ceb84554e8d38f9947cd392.jpg

 

Bước 2. Gắn nắp hiệu chuẩn vào mô-đun cảm biến

z4767101481579_7faf8cb34502152e6d964a7134a3b658.jpg

 

Bước 3. Lắp van điều áp vào bình khí chuẩn

IMG_2076_cut.jpg

Bước 4. Kết nối cảm biến vào bình khí chuẩn

z4767101467392_3ea5c7353ed04161c60e9507c6a95049.jpg

Lưu ý: Sử dụng Bộ điều áp với lưu lượng là 0,25 LPM hoặc 0.5 LPM.

Bước 1: Lấy giá trị Zero.

- Cấp nguồn thiết bị bằng cáp M12 kèm theo. 

- Đặt thiết bị trong môi trường không khí sạch (để giá trị gần như bằng 0) ở nhiệt độ từ 20 - 30oC, trong ít nhất 60 phút. Khuyến cáo sử dụng khí Nitơ 99,99% để lấy giá trị Zero chính xác nhất thay vì không khí sạch.

- Ghi nhận giá trị đầu ra sau 60 phút. Lấy nhiều giá trị sau mỗi 5 phút và tính giá trị trung bình. 

Bước 2: Lấy giá trị Span

Lưu ý: Không ngắt nguồn thiết bị trong quá trình thực hiện

- Sử dụng bình khí chuẩn với nồng độ định sẵn (ví dụ NH3 trong N2 có nồng độ 25ppm hoặc 50ppm) để cấp khí cho cảm biến;

- Dùng nắp hiệu chuẩn như hình trên để gắn vào cảm biến và nối ống với bình chứa khí;

- Mở van trên bình khí từ từ và đảm bảo khí được lưu thông đến cảm biến. Vui lòng sử dụng van điều áp 0,25 LPM hoặc 0,5 LPM.

Khuyến cáo: Nên sử dụng ống dẫn khí với chiều dài ngắn để giảm thất thoát khí. 

- Bắt đầu bấm giờ để đánh dấu mốc thời gian. 

- Sau 2 phút, ghi nhận điện áp ra, sau đó ghi lại giá trị điện áp ra ở các phút thứ 3, 4, 5. Tính giá trị trung bình ngõ ra ở các phút 3, 4, 5.

- Sau đó lập tức đóng van điều áp để tiết kiệm khí. 

- Tháo nắp hiệu chuẩn khỏi thiết bị

- Đặt thiết bị về lại vùng không khí sạch.

Lưu ý: Không ngắt nguồn thiết bị trong quá trình thực hiện

KHÔNG CẤP KHÍ CHUẨN VÀO CẢM BIẾN QUÁ LÂU (>5PHÚT), SẼ GÂY BÃO HÒA VÀ GIẢM TUỔI THỌ MÔ-ĐUN CẢM BIẾN.

Bước 3: Nhập các giá trị vào thiết bị đọc

3. Hướng dẫn lắp đặt

Lưu ý:
* Tránh để thiết bị làm việc liên tục ở môi trường có độ ẩm cao (>90% RH) trong thời gian dài (hơn 3 ngày).
* Nếu thiết bị được lắp đặt ngoài trời, vui lòng sử dụng tấm che mưa để bảo vệ cảm biến khỏi mưa và ánh nắng trực tiếp. Vui lòng liên hệ với NSX để mua phụ kiện này.

3.1 Độ cao lắp đặt

- Đặt thiết bị tại khu vực cần theo dõi nồng độ khí. Hãy luôn kiểm tra trọng lượng phân tử khí cần đo so với không khí.

- Ví dụ khí NH3 có trọng lượng nhẹ hơn không khí nên cảm biến phải đặt ở độ cao cao hơn nguồn phát sinh NH3. Thông thường, cảm biến sẽ được gắn ở độ cao 1,6m so với mặt đất.

3.2 Đấu dây

Thiết bị sử dụng cáp M12 đầu Đực Code A 4 lõi như hình dưới:

2m-cable-for-AV10-G4-NH3.jpg

Vì thiết bị xuất tín hiệu 0-10VDC nên khuyến cáo nên sử dụng dây cáp mở rộng với đặc điểm sau:

Kết nối dây với thiết bị đọc như sau:

wire-marking-for-AV10-G4-NH3.jpg

Cắm đầu nối M12 vào cảm biến

prepare-for-pluging-AV10-G4-NH3.jpg

Siết chặt kết nối M12:

connect-cable-to-AV10-G4-NH3.jpg

 

Nên sử dụng dây khác (dây rút nhựa hoặc dây thép không gỉ) để treo cảm biến, như vậy sẽ làm giảm lực căng của dây cáp tín hiệu.

4. Khắc phục sự cố cho Cảm biến khí NH3 Daviteq

STT Hiện tượng   Nguyên nhân Giải pháp
1 Giá trị đo được không nằm trong giá trị mong đợi. 1.1 Cảm biến bị trôi theo thời gian. Hiệu chuẩn lại cảm biến
    1.2 Thiết bị được lắp đặt trong môi trường độ ẩm cao (> 90% RH) liên tục hơn 3 ngày.  Đặt thiết bị ở nơi có độ ẩm thấp để cảm biến phục hồi. Có thể mất tới 30 ngày để hồi phục. Nếu cảm biến không thể phục hồi sau 30 ngày, vui lòng thay mô-đun cảm biến mới.
2 Giá trị đo được luôn bằng hoặc gần bằng 0.  2.1 Mô-đun cảm biến mất kết nối với bo mạch Vui lòng kiểm tra lại kết nối Mô-đun cảm biến với bo mạch.
    2.2 Cảm biến bị hư hỏng Thay Mô-đun cảm biến.
3 Điện áp ra luôn bằng 0 hoặc bị nhiễu 3.1 Lỗi đấu dây

Kiểm tra lại dây đấu nối và cáp M12. 

Kiểm tra lại nguồn cấp.

    3.2 Lỗi thiết bị  Vui lòng liên hệ trực tiếp NSX.

5. Bảo dưỡng Cảm biến khí NH3 Daviteq

What?

How?

When?

Hiệu chuẩn lại

Cảm biến khí có thể bị trôi theo thời gian. Vui lòng kiểm tra các thông số kỹ thuật của cảm biến để xác định khoảng thời gian hiệu chuẩn lại. Quy trình hiệu chuẩn như ở phần trên.

Sau khoảng 6-12 tháng

Thay thế mô-đun cảm biến

Thay thế mô-đun cảm biến mới sau 1-2 năm hoạt động (vui lòng kiểm tra thông số kỹ thuật cảm biến của từng loại khí). Vui lòng xem hướng dẫn bên dưới.

Sau khoảng 1-2 năm

Vệ sinh chụp bảo vệ cảm biến

Cần kiểm tra và vệ sinh chụp bảo vệ cảm biến để đảm bảo khí lưu thông dễ dàng vào module cảm biến bên trong, giúp cảm biến đo chính xác. Vui lòng xem hướng dẫn bên dưới. 

Sau khoảng 3-6 tháng

Quy trình thay thế mô-đun cảm biến:

Vui lòng ngắt kết nối thiết bị trước khi thực hiện. 

Bước 1. Tháo tấm bảo vệ bằng cách vặn phần vỏ bảo vệ ngược chiều kim đồng hồ

Remove-the-protector-of-AV10-G4-N-H3.jpg

 

Bước 2. Tháo mô-đun cảm biến khỏi bo mạch

Pull-out-the-gas-sensor-out-of-AV10-G4-NH3.jpg

Bước 3. Tháo kẹp lò xo trên mô-đun cảm biến mới

g4-replace-3.jpeg

Bước 4. Cắm mô-đun cảm biến mới vào bo mạch

plug-in-the-new-sensor-module-to-AV10-G4-NH3.jpg

Bước 5. Lắp lại vỏ bảo vệ bằng cách vặn theo chiều kim đồng hồ

attach-the-protector-again-for-AV10-G4-NH3.jpg

 

 

 

Quy trình vệ sinh thiết bị: 

Cần vệ sinh chụp bảo vệ cảm biến định kỳ mỗi 3-6 tháng để đảm bảo cảm biến đo chính xác không khí môi trường xung quanh.

z4766007306813_bfb43bcdffa1f68bab57149c71ab0526.jpg

 

Vui lòng ngắt kết nối thiết bị trước khi thực hiện. 

Bước 1. Tháo vỏ bảo vệ bằng cách vặn phần vỏ ngược chiều kim đồng hồ

Remove-the-protector-of-AV10-G4-N-H3.jpg

 

Bước 2. Dùng bao nylong và dây thun (dây chun) để bọc lại mô-đun cảm biến, chống nước và hơi ẩm thâm nhập vào đầu cảm biến, tránh rơi rớt và các tác động xung quanh.

z4767101458132_76e0280a98c033767a83eefbb7ea59f8.jpg

Bước 3. Vệ sinh phần vỏ bảo vệ bằng nước và khí nén. Đảm bảo vỏ bảo vệ khô ráo hoàn toàn sau khi vệ sinh

z4767156388295_e4c67e8276223fd28da979a5fcc33895.jpg

Bước 4. Tháo bao nylon và lắp lại vỏ bảo vệ bằng cách vặn theo chiều kim đồng hồ.

attach-the-protector-again-for-AV10-G4-NH3.jpg

 

END.

 

 

 

 

 

Daviteq Electrical Sensing Technologies

Daviteq Electrical Sensing Technologies

Daviteq AC 5A Current Transducer - Measurement Principle

1. Overview

Daviteq AC 5A current transducer is a transducer to convert the AC current from the Current Transformer (CT) to DULP digital output so that it can connect to any wireless transmitter of Daviteq.

It can connect to any brand of CT on the market.

Daviteq-AC-current-transducer.png

2. Detail measurement principle

The AC current from CT will go thru a precision resistor to convert to voltage value in mV, then the electronics circuit will convert the mV signal to digital value via the DULP interface which is read by the wireless transmitter.

Daviteq-AC-current-transducer.jpg

The Daviteq AC current transducer can connect to any Wireless transmitters manufactured by Daviteq which support DULP output.

* DULP: Digital Ultra-low Power

WS433-AC_en_2.jpg

The AC current transducer connects to the Sub-GHz wireless transmitter WS433-AC

The transducer will output the actual current value of the secondary coil of the CT which has max 5A AC. To get the actual load current value, the user needs to configure the CT ratio in the wireless transmitter part.

 For example:
* if the CT is 100/5 ==> the CT ratio must be 20;
* if the CT is 600/5 ==> the CT ratio must be 120;

3. Calibration of the Daviteq AC current transducer

The Daviteq AC current transducer is designed and manufactured with accuracy:

+/- 1% of Reading value and +/- 50 ppm of Reading per degree Celcius.

The user can do re-calibrating the transducer by using an AC current calibrator to generate the accurate AC current. The calibration will be done by changing the A & B factors on the wireless transmitter part. Please refer to the manual for the wireless transmitter to know how to change those A & B factors.

Note: the calibration of the AC current transducer must be carried with the wireless part (Sub-GHz or Sigfox or LoRaWAN) as the calibration factors A and B are stored on the memory of the wireless transmitter.

Wiring-01.jpg

Diagram for re-calibrating the AC current transducer

4. Application notes for the Daviteq AC current transducer

The Daviteq AC current transducer together with a wireless transmitter to be used in the following cases:

5. Installation Procedure

5.1 Connect the CT with the AC current transducer

Use the crimping tool to make the connection and protect the connection with a PVC heat shrink tube as below photos.

Untitled-1.jpg

Untitled-2.jpg

5.2 Connect the AC transducer to Wireless Transmitter

Connect the AC transducer to the wireless transmitter via the M12 connector.

Make sure the connection is firm and tight as in below photo.

Untitled-3.jpg

6. Troubleshooting for the Daviteq AC current transducer

No. Phenomena   Reason Solutions
1 The measured value always shows Zero values. 1.1

0.5A is the low cut value for this sensor. Therefore the actual load current (after multiplying the CT ratio) must be higher than 0.5A.

Do nothing, it is the standard feature of the sensor.
In case the measured load is too small, please make more loops on the CT, so that the measured current will be multiplied by the number of the loops.
2 The measured value is not as expected 2.1 The CT ratio is incorrect Please check the actual ratio of CT and the configuration of CT in the wireless transmitter again.
    2.2 Loosed connection of M12 connector of the transducer and wireless transmitter. Check whether the M12 connector is firmly connected?
    2.3 Wrong A and B values Check the A & B in the configuration of the Wireless transmitter. Normally, A=1 and B=0. A & B can only be changed to other values when the transducer was re-calibrated by AC current calibrator.
3 HW_Error = 1 3.1 Loosed connection of M12 connector of the transducer and wireless transmitter. Check whether the M12 connector is firmly connected?
    3.2 The transducer got a problem Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the AC current transducer

There are no moving parts or consumed parts in the AC current transducer, therefore there is no need to do maintenance for the AC current transducer.

However, checking the grounding wire frequently is highly recommended.

8. Default configuration

This AC current transducer has the default configuration, however, those parameters cannot be changed. The user can change the configuration on the wireless transmitter so that the complete sensor (transducer + wireless) delivers the proper output value. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for scaling measured value

CONSTANT_B   0 Float R/W

Constant b for scaling measured value

HIGH_CUT A 1E+09 Float R/W

High cut value for final value (after CT ratio)

LOW_CUT A 0.5 Float R/W

Low cut value for final value (after CT ratio)

SENSOR_BOOT_TIME mS 1000 Uint32 R/W

Boot time of sensor/input, in ms

CT   40 Float R/W

CT of current transformer

END.

 

 

 

 

 

Daviteq Ultrasonic Level - Distance Measuring Technologies

Daviteq Ultrasonic Level - Distance Measuring Technologies

Daviteq ULA Ultrasonic Level Sensor for Trash bin

1. Overview

Daviteq ULA ultrasonic level sensor is a dual-transducer ultrasonic sensor to measure the distance from the sensor surface to the object surface. Its design is dust and waterproof. Therefore the sensor can be installed in any trash bin for indoor and outdoor applications. With a very small blind zone (only 3 cm), it can be used for a small trash bin.

2. Detail measurement principle and its specification

It emits an ultrasonic pulse from the transmit transducer to the object, and the ultrasonic wave will reflect back to the receiving transducer. The micro-controller will measure the time difference between the sound wave from the transmitting transducer and the receiving reflected sound wave. From that, it calculates the distance by the following formula:

D = ( Time x V ) / 2

Where

D: Distance from the sensor to object surface

Time: the time difference between the wave from the transmitting transducer until receiving the reflected wave

V: velocity of ultrasonic wave in the environment.

The effective detection range of the ULA sensor:

ULA-1.jpg

ULA-2.jpg

The smart firmware allows the sensor to filter the wrong echo signal from a rough surface in the trashbin so that it can deliver the accurate average distance or level value.

In addition, it also eliminates the wrong signal when the sensor is moving with the lid during opening (in a short time).

Note: The filter functions can be adjusted by changing the parameter Num_of_Samples. The higher value, the more effective filtering, the higher the energy consumption, and the shorter battery life.

ULA transducer specification

Sensor technology 40KHz Ultrasonic sensor
Blind zone ~ 3 cm
Max detection range ~ 450 cm (object is the carton board size 60x50cm, at 25 oC and 65% RH)
Working temperature/humidity -15 .. + 60 oC / 0 - 99% RH (non-condensing)
Storage temperature/humidity -25 .. + 80 oC / 0 - 99% RH (non-condensing)
Accuracy (at 25 oC, 65%RH) +/- (1 cm + 0.5% of reading value)
Transducer material Ceramic
Rating IP68 (1m of water depth in 1h)

3. Calibration of the Daviteq ULA ultrasonic level sensor

The Daviteq ULA ultrasonic level sensor measures the distance by taking the air speed of ultrasound in the ambient air. Therefore calibration is not required.

However, in most trash bin applications, customers need to get the level value (in ‰) instead of distance. To do so, please calculate the A & B value from the size of the trash bin as per the below instructions.MicrosoftTeams-image-(6).pngDB: Dead band = 30 mm (This is a short range in front of the ultrasonic sensor can’t measure distances)
H: The height from sensor head to trashbin bottom (Inner surface)
D: The value of LEVEL_MM parameter. (Distance from sensor head to trash surface)
L : The value of LEVEL_THOUSANDTHS parameter. (Ranging 0 ‰ to 1000 ‰)

How to determine H value?

Note: a1, b1 of sensor must be as default when use Method 2. (Default value a1=1, b1=0)

How to determine the new coefficients A and B?

The calibration formula is L = a x D + b.
Calibration at 2 points: L=0(‰) when D=H and L=1000(‰) when D=DB

Therefore, the new coefficients A and B must be configured according to the formula:

A = 1000 / (DB - H)
B = (1000 x H) / (H - DB)

After that, use the offline tool or downlink to configure A & B to the sensor.

4. Application notes for the Daviteq ULA ultrasonic level sensor

The Daviteq ULA ultrasonic level sensor together with a wireless transmitter to be used in the following cases:

5. Installation notes

6. Troubleshooting for the ULA Ultrasonic Level Sensor

No. Phenomena   Reason Solutions
1 The distance value always shows 28-30mm 1.1

The object is very close to the sensor, within the blind zone of the sensor.

Do nothing, it is the standard feature of the sensor. The sensor can only measure the distance from 3 cm to 450 cm.
    1.2 The transducer is covered by a thick layer of dust or particles.

Clean the transducer surface with a soft detergent and clean water.

2 The distance value always shows 450-500 cm 2.1 The object is too far away from the sensor, it is out of the detection range of the sensor. Make sure the measuring distance must be within the detection range of the sensor, 3-450 cm
3 The distance/level value fluctuates largely. 3.1 The object's surface (waste) is not flat and very rough. Try to increase the parameter Num_of_samples to increase the filtering so that the sensor can deliver a stable average value. But it will cause the battery life to be shorter. We recommend the Num_of_sample is <= 50.
    3.2 The sensor is mounted on the movable lid of the trash bin, and the moving speed of the lid is too long. Normally, the time of opening and closing should be less than 10s.

Check the moving speed of the lid and try to increase its speed.

If not, please try to increase the parameter Num_of_samples to increase the filtering so that the sensor can deliver a stable average value. But it will cause the battery life to be shorter. We recommend the Num_of_sample is <= 50.

4 The distance/level value is fixed at an abnormal value. 4.1 The sensor is mounted on the movable lid of the trash bin, and the lid is stuck and stays at the opening position all the time.

Check the lid of the trash bin.

5 The level value is not accurate with the actual level of waste in the trash bin. 5.1 The transducer is covered by a thin layer of dust or particles.

Clean the transducer surface with a soft detergent and clean water.

    5.2 The A & B parameters are wrong or not written to the sensor yet.

Check the calculation of A&B again and make sure they are written successfully to the sensor.

6 HW_Error = 1 6.1 The lost connection between the transducer and the main PCB. Open the sensor housing and check the internal wire and connector from the transducer to the wireless PCB.
    6.2 The transducer got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the ULA Ultrasonic Level Sensor

8. Default configuration

This ULA Ultrasonic level sensor has the default configuration. The user can change the configuration on the wireless transmitter so that the complete sensor (transducer + wireless) delivers the proper output value. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for scaling measured value

CONSTANT_B   0 Float R/W

Constant b for scaling measured value

HIGH_CUT   1E+09 Float R/W

High cut value for scaled value

LOW_CUT   -1E+09 Float R/W

Low cut value for scaled value

SENSOR_BOOT_TIME mS 500 Uint32 R/W

Boot time of sensor/input, in ms

NUM_OF_SAMPLES   30 Uint16 R/W

Number of samples for filtering function

END.

 

 

 

 

 

Daviteq Air / Gas Flow Measurement Technologies

Thermal mass flow, Pitot tube, Orifice plate...

Daviteq Air / Gas Flow Measurement Technologies

Daviteq AFD Air/Gas Flow Sensor

1. Overview

Daviteq AFD Air/Gas Flow Sensor is the flow probe that utilizes the Pitot tube measurement principle. This flow sensor is intended to use in the Duct Air of the HVAC system to measure the Air velocity and thus calculate the Air flow. The probe has various sizes to suit the pipe/duct size from 80mm to 2000mm in diameter.

2. Detail measurement principle and its specification

In the 18th century, French engineer Henri Pitot invented the Pitot tube, and in the mid-19th century, French scientist Henry Darcy modified it to its modern form. In the early 20th century, German aerodynamicist Ludwig Prandtl combined the static pressure measurement and Pitot tube into the Pitot-static tube, which is widely used today.

A schematic of a Pitot-static tube is shown in Figure 1. There are 2 openings in the tubes: one opening faces the flow directly to sense the stagnation pressure, and the other is perpendicular to the flow to measure the static pressure.

10452fig1.jpg

Figure 1. Schematic of a Pitot-static tube

The pressure differential is required to determine the flow speed, typically measured by pressure transducers. The below formula calculates the fluid velocity:

V = K x SQRT (DP)

Where:

- DP: Differential pressure measured by the sensor

- K: is the factor of the sensor design and the fluid type.

AFD flow sensor specification

Sensor technology Pitot tube flow sensor
Compatible gases Air, Nitrogen, CO2, Oxygen.
Differential pressure range +/- 2 in-H2O
Fluid velocity range 0 - 28.5 m/s with Air at 25 oC
Max allowable static pressure 270 in-H2O
Burst static pressure 2800 in-H2O
Max allowable fluid velocity 45 m/s (Air) at 25 oC
Drift +/- 0.35m/s in 12 months (Air)
Accuracy +/- 0.28 m/s in 0 .. + 50 oC (Air)
Output DULP, via M12-M connector
Process connection M34 x 1.5 male threads come with flange and gasket
Materials Engineering plastic
Working Temperature -20 .. + 85 oC
Working Humidity 0 .. 95%RH
IP Rating IP65

3. Calibration of the Daviteq AFD Air/Gas Flow Sensor

The Daviteq AFD Air/Gas Flow sensor is calibrated at the factory with Airflow. It is recommended the customer to re-calibrate the sensor every 12 months.

The local 3rd party can carry out the calibration, but the customer needs to order an accessory from the manufacturer for calibration.

In case of using the sensor with other gas (not with the Air), please configure the Density of Fluid (kg/m3) of the gas in the device. Please refer to the memory map in this link.

Notes:
* The calibration and configuration can only be done when the AFD probe is used with a Wireless transmitter like Sub-GHz (WS433-M12F-AFD) or LoRaWAN (WSLRW-M12F-AFD) or Sigfox (WSSFC-M12F-AFD
* After that, use the offline tool or downlink to configure A & B to the device.

4. Application notes for the Daviteq AFD Air/Gas Flow Sensor

The Daviteq AFD Air/Gas Flow Sensor together with a wireless transmitter to be used in the following cases:

It can be mounted on any shape of Duct or Pipe for sizes from 80mm to 2000mm.

5. Installation

MicrosoftTeams-image-(134).png

Figure 2. Dimension drawing of AFD-0200

5.1 Mounting Direction

With Air/gas applications, the AFD flow sensor must be mounted as below figure. This ensures no fluid condensation inside the sensor for accurate and reliable measurement.

Notes:
* The Arrow on the probe must be in the same direction of fluid flow;
* Adjust the nozzle height so that the probe tip must be within the measurement zone (from 10% to 90% of the inner diameter of the pipe)

MicrosoftTeams-image-(141).jpeg

Figure 3. Mounting direction of AFD flow sensor
D is the inner diameter of pipe

MicrosoftTeams-image-(137).png

Figure 4. Wrong installation direction

MicrosoftTeams-image-(139).png

Figure 5. Not recommended installation direction

5.2 Maximum misalignment

AFD flow sensor installation allows for a maximum misalignment of 3 degrees, as illustrated in the below figure. Misalignment beyond 3 degrees will cause errors in flow measurement.

MicrosoftTeams-image-(138).png

Figure 6: Maximum misalignment

5.3 Up and Downstream Straight Pipe requirement

To ensure a homogeneous flow profile, it is necessary to mount the AFD flow sensor at a sufficient distance to narrow or bend of the pipe. The required upstream and downstream lengths for different types of obstacles are summarized in the following table:

Type of obstacle

Min. upstream length

Min. downstream length

90° bend

7 xD

3x D

2x90° bend in the same plane

9xD

3xD

2x90° bend in perpendicular planes

17 x D

4xD

concentric reducer

7xD

3xD

concentric expander

7xD

3xD

ball/gate valve, fully open

24 x D

4xD

D: Inner pipe diameter

MicrosoftTeams-image-(136).png

Figure 7. Maximum misalignment
1: upstream length; 2: downstream length; a: 90° bend; b: valve, open; c: 2x90° bend

5.4 Mounting Position

5.5 Mounting the sensor AFD

5.5.1 Install the AFD sensor on the round pipe:

Follow these steps:

MicrosoftTeams-image-(143).jpeg

 

Figure 8. Install the probe into the Nozzle

MicrosoftTeams-image-(144).jpeg

 

Figure 9. Fully installed probe on the round pipe

5.5.2 Install the AFD sensor on the rectangular shape Duct:

Follow these steps:

MicrosoftTeams-image-(141).png

 

Figure 10. Install the probe into the rectangular duct

MicrosoftTeams-image-(142).jpeg

 

Figure 11. The probe is completely installed on the rectangular duct

 

5.6 Adjust the orientation of the probe

MicrosoftTeams-image-(142).png

Figure 12. Adjust the orientation of the probe

5.7 Attach the Wireless Transmitter to the probe

MicrosoftTeams-image-(140).png

Figure 13. Attach the wireless transmitter to the probe

6. Troubleshooting for the AFD Air/Gas Flow Sensor

No. Phenomena   Reason Solutions
1 The fluid velocity is very small or zero. 1.1 The probe orientation is wrong Check and adjust the orientation again.
    1.2 The connection between probe and wireless transmitter is not firm Check the M12 connection again
    1.3 Differential pressure sensor got a problem or Wireless transmitter got a problem. Please consult the manufacturer for a warranty or replacement.
2 The probe or complete device vibrates during operation 2.1 Forget to tighten the screws during installation Recheck the installation.
3 There is leakage of Air/Gas nearby the installation 3.1 The leakage could be from the O-ring, gasket, or sealing Recheck the installation.
4 From system: HW_Error = 1 4.1 The lost connection between the Probe and the wireless transmitter Check the M12 connector and tighten it.
    4.2 The Probe got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the AFD Air/Gas Flow Sensor

8. Default configuration

This AFD Air/Gas Flow Sensor has the default configuration. The user can change the configuration on the wireless transmitter so that the complete sensor (probe + wireless) delivers the proper output value. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for scaling pressure value (in Pa)

CONSTANT_B   0 Float R/W

Constant b for scaling pressure value (in Pa)

HIGH_CUT   1E+09 Float R/W

High cut value for scaled value

LOW_CUT   0 Float R/W

Low cut value for scaled value

SENSOR_BOOT_TIME mS 200 Uint32 R/W

Boot time of sensor/input, in ms

TEMPERATURE_OFFSET_X10

oC 0 int16 R/W

Offset adjustment for measured temperature value

DENSITY_OF_FLUID

kg/m3 1.225 Float R/W

Fluid Density, default is Air

END.

 

 

 

 

Daviteq Inertial Measurement Technologies

Daviteq Inertial Measurement Technologies

Daviteq V1A Vibration Sensor

1. Overview

Daviteq V1A Vibration Sensor is a vibration sensing module that utilizes the Piezo acceleration sensor to measure the vibration with a frequency of up to 10 kHz for condition monitoring and preventive maintenance applications.

The piezo-electric accelerometer is available in ranges ±25g or 50g and features a flat frequency response up to >10kHz. Its accelerometer feature a stable piezo-ceramic crystal in shear mode with low-power electronics, sealed in a fully hermetic package. The Piezo Electric technology V1A accelerometer has a proven track record for offering the reliable and long-term stable output required for condition monitoring applications. The accelerometer is designed and qualified for machine health monitoring and has superior Resolution, Dynamic Range, and Bandwidth to MEMS devices. Besides that, it can also measure the temperature at the mounting point. 

With a built-in ultra-low power microprocessor, it can compute and deliver multiple parameters like velocity RMS/Peak, acceleration RMS/peak, displacement RMS/pk-pk, frequency, temperature, crest factor...

The V1A can be integrated into the wireless transmitter from Daviteq such as Sub-GHz WS433, LoRaWAN WSLRW, and Sigfox WSSFC. The connection can be via a 2m cable with an M12 connector or integrated type (WS433 only).

The V1A is also powered by the batteries in the wireless transmitter.

2. Detail measurement principle and its specification

V1A utilizes the single-axis Piezo acceleration sensor to detect the vibration of the object with vibration from 8Hz to 11 kHz.

A built-in high-accuracy solid-state temperature sensor allows the V1A to measure the object's surface temperature.

The microprocessor will capture the raw signal of acceleration and temperature values at a very high speed, up to 290 kHz. With this high-resolution raw signal, it performs various calculations to deliver the high accurate outputs like:

Velocity RMS (mm/s)

Velocity Peak (mm/s)

Acceleration RMS (m/s2)

Acceleration Peak (m/s2)

Displacement RMS (um)

Displacement Peak-Peak (um)
Frequency of Highest amplitude vibration (Hz) Surface Temperature (oC)

These outputs will be sent to the wireless transmitter with a digital signal.

V1A specification

Sensing technology Hermetically Sealed, Piezo-Ceramic Crystal, Shear Mode

Acceleration Range & Shock Limit (g)

±25 or 50, 10,000

Frequency Response and Resonant (Hz)

2 .. 10,000, > 30000

Non-Linearity, Transverse Sensitivity

±2%FSO, < 5%

Temperature measuring and operating

-40°C .. +85°C, with accuracy: +/- 0.5 and resolution: 0.125

Sensor Material, rating, and mounting

304SUS, IP67, M6 Screw

Connector

M12-M 5-pin (Coding A) with 2m cable or Integral type

Parameter Measurement

Acceleration RMS & Peak

Velocity RMS & Peak

Displacement RMS & Peak

Frequency & Temperature

Acceleration range and resolution

+/- 25G, 6.1 mg

Velocity range and resolution

0 .. 50 mm/s, 0.1mm/s

Displacement range and resolution

+/- 5000 um, 1 um

Frequency range and resolution

2 .. 10,000 Hz, 1 Hz

3. Calibration of the Daviteq V1A Vibration Sensor

The Daviteq V1A Vibration Sensor is calibrated at the factory. It is recommended the customer to re-calibrate the sensor every 12 months. Please contact us for calibration services.

Notes:
* The calibration and configuration can only be done when the V1A sensor is used with a Wireless transmitter like Sub-GHz (WS433-V1A) or LoRaWAN (WSLRW-V1A) or Sigfox (WSSFC-V1A).
* After that, use the offline tool or downlink to configure the A factor to the device.

4. Application notes for the Daviteq V1A Vibration Sensor

The Daviteq V1A Vibration Sensor together with a wireless transmitter to be used in the following cases:

MicrosoftTeams-image-(144).png

Figure 1. The V1A sensor is mounted on a motor case.

5. Installation

5.1 Dimension Drawings

MicrosoftTeams-image-(147).png

Figure 2. Dimension drawing of WS433-V1A-...

MicrosoftTeams-image-(148).png

Figure 3. Dimension drawing of V1A module which is used for WSLRW or WSSFC

5.2 Mounting Position

Rule of thumb, the V1A will be installed at the place you want to measure the vibration and/or surface temperature.

Here are some recommendations for the installation of V1A on some typical equipment based on standard ISO 20816 (or ISO 10816).

V1A-Measuring-points-for-pedestal-bearings.jpg

Figure 4. Measuring points for pedestal bearings

V1A-Measuring-points-for-housing-type-bearings.jpg Figure 5. Measuring points for housing-type bearings

V1A-Measuring-points-for-small-electrical-machines.jpg

Figure 6. Measuring points for small electrical machines

V1A0-Measuring-points-for-reciprocating-engines-close-to-the-bearing-locations.jpg

Figure 7. Measuring points for reciprocating engines close to the bearing locations

Measuring-points-for-vertical-machine-sets.jpg

Figure 8. Measuring points for vertical machine sets

v1a-1.jpg

Figure 9. A pump system with 4 bearings and 5 positions of vibration monitoring

5.2 Mounting the sensor on the equipment's surface

The V1A sensor has the inner threads M6 and there is an M6 screw that comes with the sensor as standard.

There are 02 cases of mounting:

5.2.1 There are male threads or female threads at the place to mount the sensor:

MicrosoftTeams-image-(146).png

Figure 10. There is inner threads M6 on the motor casing

MicrosoftTeams-image-(145).png

Figure 11. Mount the sensor on the M6 screw

5.2.2 There are no male threads or female threads at the place to mount the sensor:

MicrosoftTeams-image-(146).png

Figure 12. Drilling and tapping an inner threads M6 on motor casing

Here are the steps to attach the adhesive base to the equipment's surface.

* Use sandpaper to remove the deposit or paint layer on the surface of the equipment;
* Clean the surface with alcohol;
* Apply the 2-part putty epoxy on the bottom surface of the base;
* Place the base on the surface;
* Use the leveling meter to level the surface of the base in 02 directions X and Y;

LEAVE IT COMPLETELY DRY AND HARDEN IN AT LEAST 24 HOURS

* Screw the M6 screw and install the sensor module.

MicrosoftTeams-image-(149).png

Figure 13. Place the base with Epoxy on the equipment's surface

MicrosoftTeams-image-(150).png

Figure 14. Leveling it in the X direction

MicrosoftTeams-image-(151).png

Figure 15. Leveling it in the Y direction

MicrosoftTeams-image-(152).png

Figure 16. Leave it dry for 24 hours before installing the sensor

Note: the adhesive base is for a flat surface only or a curved surface with a radius larger than 500mm.

5.3 Connect the M12 cable (for LoRaWAN of Sigfox Version)

 

MicrosoftTeams-image-(144).png

Figure 13. Connect the M12 cable to the sensor module

6. Troubleshooting for the V1A Sensor

No. Phenomena   Reason Solutions
1

The wireless transmitter is still running and sending data, however, all the measurement parameters are not updated with new values

1.1 The connection between the V1A sensor and the wireless transmitter is broken!

For LoRaWAN or Sigfox version: check the M12 connector and the cable to see any abnormal or looseness.

 

For the WS433 version: check the looseness of connection between sensor and transmitter.

    1.2 The battery is almost draining off. Check the battery status and replace it when necessary.
2 The measured values are not as expected 2.1 The installation is not correct or not suitable for the sensor design. Please recheck the installation.
    2.2 The sensor is drifting. Re-calibrate the sensor. Please contact us.
3 The reading values are very noisy even though there is no vibration. 3.1 The sensor V1A got a problem. Please consult the manufacturer for a warranty or replacement.
4 From system: HW_Error = 1 4.1 The lost connection between the sensor V1A and the wireless transmitter

For LoRaWAN or Sigfox version: check the M12 connector and the cable to see any abnormal or looseness.

 

For the WS433 version: check the looseness of connection between sensor and transmitter.

    4.2 The sensor V1A got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the V1A Vibration Sensor

8. Default configuration

The V1A Vibration Sensor has the default configuration. The user can change the configuration on the wireless transmitter so that the complete sensor (sensor + wireless) delivers the proper output values. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for calibrating the velocity RMS and thus calibrating the whole vibration sensor

ENB_DATAGRAM   1 Uint16 R/W bit0: enable datagram 0
bit1: enable datagram 1
bit2: enable datagram 2

TEMPERATURE_OFFSET_X10

oC 0 int16 R/W

Offset adjustment for measured temperature value

END.

 

 

 

 

Daviteq Inertial Measurement Technologies

Daviteq AG Tilt Sensor

1. Overview

Daviteq AG Tilt Sensor is an Euler angle measurement sensor that utilizes the advanced MEMS acceleration sensor to measure the Euler angles in three directions. The acceleration sensor has high resolution and low noise allowing it to deliver very high resolution and low-temperature drift.

The AG can be integrated into the wireless transmitter from Daviteq such as Sub-GHz WS433, LoRaWAN WSLRW, and Sigfox WSSFC to build the complete Wireless Tilt Sensors.

The AG is also powered by the batteries in the wireless transmitter.

2. Detail measurement principle and its specification

AG utilizes the three-axis high accuracy MEMS acceleration sensor to calculate the static Euler angles of the object it is mounted on.

TZS111_Using_An_Fig_12.jpg

 

 

The microprocessor of the Wireless transmitter will capture the raw signal of 3-axis acceleration the calculate the tilt angle of X, Y, and Z. Here are the final output values of the device.

X Tilt value

16-bit signed integer

X_TILT_VALUE = X_TILT_VALUE_X10 / 10

Range: -90.0 to 90.0

Y Tilt value

16-bit signed integer

Y_TILT_VALUE = Y_TILT_VALUE_X10 / 10

Range: -90.0 to 90.0

Z Tilt value

16-bit signed integer

Z_TILT_VALUE = Z_TILT_VALUE_X10 / 10

Range: -90.0 to 90.0

AG Tilt Sensor's specification 

Sensing technology MEMS acceleration
X/Y/Z tilt angle range -90.0 to 90.0 degree

Resolution

0.01 o for AG-02 and 0.1 o for AG-01
Repeatability +/- 0.01 o for AG-02 and +/- 0.25 o for AG-01
Within +/- 2.5 degrees of Tilt (for AG-02 version)
Max Temperature drift +/- 0.00065 o per oC
Max Non-linearity +/- 0.0622 o
Total error in 20 oC deviation +/- 0.075 o

Parameter Measurement

X tilt angle

Y tilt angle

Z tilt angle

3. Calibration of the Daviteq AG Tilt Sensor

The Daviteq AG Tilt Sensor is calibrated at the factory. We highly recommend customers perform the offset adjustment on Software.

4. Application notes for the Daviteq AG Tilt Sensor

The Daviteq AG Tilt Sensor together with a wireless transmitter to be used to measure the Tilt angle of any object, for example:

- Tree;
- Bridge;
- Pole;
- Tower;
- Crane;
- Building...

WSLRW-AG_en_2.jpg WSLRW-AG_en_3-2.jpg
WSLRW-AG_en_4-2.jpg  

5. Installation

The AG sensor is built-in with the wireless transmitter. Therefore please refer to the installation procedure in the manual for the wireless transmitters.

6. Troubleshooting for the AG Tilt Sensor

No. Phenomena   Reason Solutions
1

The wireless transmitter is still running and sending data, however, all the measurement parameters are not updated with new values

1.1 The connection between the AG tilt sensor and the wireless transmitter is broken!

Please consult the manufacturer for a warranty or replacement.

    1.2 The battery is almost draining off. Check the battery status and replace it when necessary.
2 The measured values are not as expected 2.1 The installation direction is not correct. Please recheck the installation.
    2.2 The sensor is drifting. Please consult the manufacturer for a warranty or replacement.
3 The reading values are very noisy even though the sensor is in a standstill position. 3.1 The sensor AG tilt sensor got a problem. Please consult the manufacturer for a warranty or replacement.
4 From system: HW_Error = 1 4.1 The lost connection between the sensor AG sensor and the wireless transmitter

Please consult the manufacturer for a warranty or replacement.

    4.2 The sensor AG sensor got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the AG Tilt Sensor

8. Default configuration

There is no configuration required for the AG tilt sensor. There is only configuration for the Wireless transmitter, please refer to the wireless transmitter's manual.

END.

 

 

 

 

Daviteq Pressure Measurement Technologies

Daviteq Pressure Measurement Technologies

Daviteq ULP Air/Gas Ultra-low Pressure Digital Sensor

1. Overview

Daviteq ULP Sensor is the digital, ultra-low pressure sensor offering state-of-the-art MEMS pressure transducer technology and CMOS mixed signal processing technology to produce a digital, fully conditioned, multi-order pressure and temperature compensated sensor. It is available in a gauge and a differential pressure configuration.

The total error band after autozero is less than 1%FS. 

This ULP sensor module will be integrated with a transmitter module to give a suitable output like RS485 ModbusRTU, 4-20mA, 0-10V, Sub-GHz wireless, LoRaWAN, Sigfox, NBIoT...It is also powered by that transmitter.

Typical Applications of this Ultra-low Pressure Sensor:

  • Gas Flow Instrumentation

  • Air Flow Measurement

  • HVAC / VAV

  • Pressure Monitoring

  • Negative Pressure Room Monitor
  • Positive Pressure Room Monitor
  • Filter Clogging Monitor
  • Safety Cabinets

2. Detail measurement principle and its specification

ULP can measure gauge pressure or differential pressure, please refer to below specification.

Type Min Pressure (Pa) Max Pressure (Pa) Total Error Band * (% FS)
ULP-G300 0 +300 +/- 1.0
ULP-G600 0 +600 +/- 1.0
ULP-D125 -125 +125 +/- 1.25
ULP-D250 -250  +250 +/- 1.0

Common specification

Operating Temperature -20 .. + 85 oC
Compensation Temperature -20 .. + 85 oC
Max allowable static pressure 7 Kpa
Burst static pressure 20 Kpa
Process connection 6mm tube quick fittings
Electrical Connector Integral PG9 connector or M12-M connector (for remote version)
Housing Material Engineering Plastic
Process connection 6mm tube quick fittings
Working Humidity 0 .. 100%RH
IP Rating IP67

3. Calibration of the Daviteq AFD Air/Gas Flow Sensor

The Daviteq ULP pressure sensor is calibrated at the factory.

The customer is recommended to re-calibrate the sensor every 12 months by the Ultra-low pressure calibrator or by a 3rd-party.

Notes:
* The calibration and configuration can only be done when the ULP module is used with a transmitter like Sub-GHz (WS433-M12F-AFD) or LoRaWAN (WSLRW-M12F-AFD) or Sigfox (WSSFC-M12F-AFD, or ModbusRTU
* After that, use the offline tool or downlink to configure A & B to the device.

4. Application notes for the Daviteq ULP Ultra-low Pressure Sensor

The Daviteq ULP Ultra-low Pressure Sensor together with a transmitter to be used in the following cases:

  • Gas Flow Instrumentation

  • Air Flow Measurement

  • HVAC / VAV

  • Pressure Monitoring

  • Negative Pressure Room Monitor
  • Positive Pressure Room Monitor
  • Filter Clogging Monitor
  • Safety Cabinets

5. Installation

5.1 Mounting Direction

The sensor can be mounted in any direction. After fixing, please perform the zero calibration to get a correct reading.

5.2 Connect tubing

Use the 6mm OD plastic tubes to connect to the H and L pressure ports of the sensor.

5.3 Mounting Position

6. Troubleshooting for the ULP Sensor

No. Phenomena   Reason Solutions
1 The pressure value is always very small or zero. 1.1 The tubes are bending or breaking Check the tubes and connection
    1.2 The connection between the sensor and transmitter is not firm Check the electrical connection of the sensor module
    1.3 The pressure sensor got a problem or the transmitter got a problem. Please consult the manufacturer for a warranty or replacement.
2 From system: HW_Error = 1 2.1 The lost connection between the sensor and the transmitter Check the electrical connection of the sensor module
    2.2 The sensor module got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the ULP Sensor

8. Default configuration

This ULP Sensor has the default configuration. The user can change the configuration on the transmitter so that the complete device (sensor + transmitter) delivers the proper output values. Below are some configuration parameters stored in the transmitter's flash memory.

Description Unit Default Format Property Comment
CONSTANT_A   1 Float R/W

Constant a for scaling pressure value (in Pa)

CONSTANT_B   0 Float R/W

Constant b for scaling pressure value (in Pa)

HIGH_CUT   1E+09 Float R/W

High cut value for scaled value

LOW_CUT   0 Float R/W

Low cut value for scaled value

SENSOR_BOOT_TIME mS 200 Uint32 R/W

Boot time of sensor/input, in ms

TEMPERATURE_OFFSET_X10

oC 0 int16 R/W

Offset adjustment for measured temperature value

END.

 

 

 

 

Daviteq Pressure Measurement Technologies

Instructions for Grounding of Pressure Sensor

DEC-2022

CONNECTING GND FOR SENSOR

Step 1: Open the blue housing of the sensor

modbus-config-H4.png

Step 2: Locate the GND point on the PCB (same GND point of Battery);

20221207_063401713_iOS.png

Step 3: Solder a wire to this GND point; the other end of the wire will be screwed to 1 of 2 screws on the aluminum base;

MicrosoftTeams-image-(193).jpeg

Step 4: Outside of the aluminum base there is another screw → make a wire connection from this screw to the body of pressure sensor (stainless steel cylindrical body) → Use a hose clamp or stainless steel pipe bracket to lock the connection between the wire and the housing.

20221207_065555132_iOS.png

Support contacts

Manufacturer

logo-01.png

Daviteq Technologies Inc
No.11 Street 2G, Nam Hung Vuong Res., An Lac Ward, Binh Tan Dist., Ho Chi Minh City, Vietnam.
Tel: +84-28-6268.2523/4 (ext.122)

Email: info@daviteq.com | www.daviteq.com

 

 

Daviteq Soil Measurement Sensors

Daviteq Soil Measurement Sensors

Daviteq SMT Soil Moisture and NPK Sensor - Measurement Principle

1. Introduction

1.1 Overview

Daviteq SMT is a Soil Moisture and NPK sensor that can simultaneously monitor soil temperature, humidity, conductivity, salinity, nitrogen, phosphorus, and potassium values in soil. By measuring the dielectric constant of the soil, it can directly and stably reflect the true moisture content of various soils. It can measure the volume percentage of soil moisture, which is a soil moisture measurement method that meets the current international standards. By measuring the electrical conductivity of the soil, the salinity reflects the salinity of the soil in time, and by measuring the nitrogen, phosphorus, and potassium content of the soil, it reflects the nutrient status of the soil in time, providing data basis for scientific planting.

It has ultra-low power consumption to allow it to be integrated with Wireless Devices such as Sub-GHz transmitter, Sigfox transmitter, LoRaWAN transmitter, RS485 output transmitters, etc.

1.2 Highlight Features

1.3 Typical Applications of Daviteq SMT Soil Sensor

The SMT sensor is suitable for soil moisture monitoring, scientific experiments, water-saving irrigation, greenhouses, flowers and vegetables, grassland pastures, soil rapid testing, plant cultivation, sewage treatment, and precision agriculture...

1.4 Specification

Sensor Types SMT-07 SMT-01
Sensor technology FDR Capacitance FDR Capacitance
Measurement Parameters

Soil moisture, Temperature, EC, Salinity, and NPK

Soil moisture, and Temperature

Temperature measuring range / Resolution / Accuracy

-40° C~80° C / 0.1 / +/- 0.5

-40° C~80° C / 0.1 / +/- 0.5

Soil Moisture range / Resolution / Accuracy

0 - 100% vol. / 0.1 / 0-50%: ±2%; 53%-100%: ±3%

0 - 100% vol. / 0.1 / 0-50%: ±2%; 53%-100%: ±3%

Electrical Conductivity range / Resolution / Accuracy  0 - 20.000 us/cm / 1 / +/- 3% of reading N/A
Salinity range / Resolution / Accuracy  0 - 10.000 ppm / 1 / +/- 3% of reading  N/A
N,P,K range / Resolution / Accuracy  1 - 1999 mg/kg / 1 / +/- 2% of Full scale  N/A
 Response Time  < 15s  < 15s

Conductivity temperature compensation

 Built-in compensation in range 0 - 50 oC  N/A
Working temperature  -40 .. + 80 oC  -40 .. + 80 oC
Working humidity  0 - 100 %RH  0 - 100 %RH
Ingress Protection IP68 IP68
Housing materials ABS plastic with potting ABS plastic with potting
Electrode material 316SS 316SS

2. Principle of operation

FDR (Frequency Domain Reflectometry) type sensor is mainly composed of a parallel arrangement of the metal bar as a capacitor. In which the soil acts as a dielectric, the capacitor and oscillator are composed of a high-frequency tuning circuit. The electromagnetic wave through the coaxial cable arrives at the probe, and the resonance frequency is detected by the frequency sweep circuit. The dielectric constant of the soil can be measured so that the soil water content is obtained. The dielectric constant of water is 80 F m-1 and the soil solid dielectric constant is 2~5 F m-1; the dielectric constant of water is much bigger than soil. Therefore, the dielectric constant of soil is mainly affected by soil moisture content. Moisture content increases, the soil dielectric constant will increase accordingly, and the frequency of the electromagnetic wave propagation will change.

Besides the moisture content, the sensor also can measure the electrical conductivity of the soil and calculate the other parameters like Salinity, N, P, and K.

image-1669950600817.png

Operating principle for soil water content measurements.
Sensor and soil act as oscillating circuits with an inductor and capacitor.

3. Calibration of the Daviteq SMT Soil Sensor

The Daviteq SMT Soil Sensor is pre-calibrated with standard soil before shipping. Users can make further adjustments/calibrations in their software or reading device to meet higher accuracy for their specific soil.

4. Application notes for the Daviteq SMT Soil Sensor

5. Installation notes

General Notes:
* All the metal electrodes must be inserted into the soil during measurement;
* Avoid direct sunlight on the sensor, which will cause excessive temperature;
* Do not bend the metal electrodes violently, do not pull the sensor lead wire with force, and do not beat or violently impact the sensor;
* The protection grade of the sensor is IP68, which can soak the sensor in water;

5.1 Soil Surface Measurement:

- Clean the soil surface by removing the debris, and vegetation...

- Insert the electrodes completely in the soil, as in the below picture;

- If you measure on a hard surface, you should drill a hole first (the hole diameter should be smaller than the probe diameter), then insert it into the soil and compact the soil before measuring;

SMT_en_2.jpeg

5.2 Multi-layer Measurement

- Make a soil profile in the vertical direction, slightly deeper than the installation depth of the bottommost sensor, between 20cm and 50cm in diameter;

- Insert the probes horizontally at different layers of soil;

- After the installation is completed, the excavated soil is backfilled in order, layered, and compacted, and horizontal installation is guaranteed.

3-layer measurement 6-layer measurement
3-layers.jpg 6-layers.jpg

6. Troubleshooting for the Daviteq SMT Soil Sensor

No. Phenomena   Reason Solutions
1 The measured value is not within the expected value. 1.1 The soil is not compact. Make sure the soil is compact and there are no air gaps between the soil and electrodes
    1.2 The soil is special Calibrate or adjust the reading values on software or reading device based on the actual values of that soil.
    1.3 The sensor was spoiled. Please consult the manufacturer for a warranty or replacement.
2 The measured values of EC, Salinity, and NPK are always zero or near zero. 2.1 The soil moisture is too low, less than 20%. Therefore the circuit cannot measure the electrical conductivity of the soil Watering the soil and/or keep holding the last values of EC, Salinity, and NPK in the Software system or reading device.
    2.2 The sensor was spoiled. Please consult the manufacturer for a warranty or replacement.
3 HW_Error = 1 3.1 Loosed connection of sensor probe and wireless transmitter. Check the sensor cable and connector.
    3.2 The sensor probe got a problem. Please consult the manufacturer for a warranty or replacement.

7. Maintenance of the Daviteq SMT Soil Sensor

The SMT soil sensor is a maintenance-free sensor. 

8. Default configuration

This SMT soil sensor has the default configuration, however, those parameters can be changed. The user can change the configuration on the wireless transmitter so that the complete sensor (transducer + wireless) delivers the proper output value. Below are some configuration parameters that store in the flash memory of the wireless transmitter.

8.1 For SMT-07

Description Unit Default Format Property Comment
           
           
           

8.2 For SMT-01

Description Unit Default Format Property Comment
           
           
           

END.